The Curmudgeonly Codger

Morgan's Shelves

My daughter was moving to an apartment in Boston with a very tiny kitchen and I offered to make some shelves for her. This used up most of the last of the redwood siding that we had salvaged from the house after the fire. I think I put them to good use!

The beginning. One of the constraints of the design was to not buy any wood but use this last of the siding. Fortunately, I had just enough long pieces for the uprights. These will be transformed into the shelves.

The last of the redwood siding

Another design goal was for it to pack flat, have adjustable shelves and be able to be rolled if needed. A common design I’ve seen is where you have peg holes up and down the sides of the shelving unit with metal shelf supports with pegs to hold the shelves. One of the shelves I have at home is quite rickety and I wanted to avoid that by having a back frame that the sides, top and bottom would use cam lock connectors to create a solid box. The sides, back, top and bottom would use plain wood pegs and be glued together to also assist with the rigidity.

Gluing a side

For the back, I needed to jury-rig two clamps to be able to clamp the pieces.

Gluing a side

The completed sides in front of the back.

Gluing a side

For drilling the holes in the sides, I made a jig from a spare piece of wood with holes spaced 1 inch apart.

Measuring and drilling the jig

I was able to then clamp it down and use it as a guide going down

Using the jig

I used a piece of old irrigation tubing to make a “depth gauge” to prevent over- drilling the holes.

Drilling peg holes for shelves

The right side drilled! Notice the pegs on the left? Those are “spacers” to add more stability. They just guide the pieces together to make them fit correctly.

Right side of bookshelf with shelf holes

Before continuing, I did a quick ‘fit’ test.

Fit test of the sides

The tops and bottoms are for placement (and sizing) only.

Fit test of the top and bottom

I clamped the sides and back together in reverse to give more guidance that I was in alignment for the cam locks.

Installation of the cam locks

With the sides and backs done, it was time to move onto the shelves. Originally, I had planned to only have the bare minimum number of shelves, as she was going to use this to hold her microwave and coffee maker, but as I had enough wood, I thought to make it a full bookshelf as who knows where it might get used on a future day!

Sawing down the siding for shelves, tops and bottoms

I drilled holes for wooden pegs and glued the two pieces together for each shelf , top and bottom.

Shelf cut and glued

Testing the first ‘finished’ shelf for fit in the main unit.

Testing first finished shelf

The finished shelves, top and bottom. Note the ‘feet’ for the bottom. Also note that I drew rectangles on the top piece for where the sides and back would go.

Completed shelves, top and bottom

The finished base, with pegs and cam locks.

Completed base

The finished bookshelf, holes filled, stained and assembled.

The finished bookshelf, from the front

The finished bookshelf, from the left.

The finished bookshelf, from the left

The finished bookshelf, from the right.

The finished bookshelf, from the right